Bell and Gossett WU heat exchanger

WU Series

PRODUCT TYPE STYLE RATING
Heat Exchanger Shell & Tube Liquid-to-Liquid 150 PSI / 300°F

Specifications


Configuration & Size

Shell Diameter:
4" to 30"
Shell Length:
36" to 144"
Tubes:
3/4" O.D. Copper
Passes:
2, 4 and 6 Pass
Brand:
Bell & Gossett

Materials

  • Bonnets: Cast Iron or Cast Brass
  • Shell: Steel
  • Tubes: Copper
  • Tubesheet: Steel or Brass

Ratings

  • Max Shell Pressure: 150 PSI
  • Max Tube Pressure: 125 or 150 PSI
  • Max Temperature: 300°F

WU Series Liquid-to-Liquid Heat Exchangers

Pumped Water in the Shell, Process Fluid in the Tubes

The WU is arranged for pumped liquid on both sides. Boiler water circulates through a baffled shell while the heated or cooled fluid passes through a removable U-tube bundle. Because both streams are pumped, shell-side velocity is a design variable rather than something the steam decides for you, which is why the shell carries baffles the SU does not need in the same way.

Both sides matter to the sizing. On a steam unit the condensing coefficient is so high that the water side controls. On a liquid-to-liquid unit neither side dominates automatically, so flow rate, allowable pressure drop and fouling on both sides all feed into the selection. Sending us only the tube-side conditions leaves half the problem unstated.

The classic applications are steady rather than dramatic. Pool and storage tower heating, condensate cooling, oil cooling and snow melting all appear in the catalogue descriptions, and they share a profile: modest temperature differences, long run hours and a strong preference for equipment that can be cleaned rather than replaced.

Free thermal expansion still earns its place. Even without steam, a liquid-to-liquid unit sees startup transients, seasonal swings and the occasional upset. The U-bundle absorbs all of it with no expansion joint to fatigue, and the bundle withdraws for shell-side cleaning when the water quality eventually leaves a deposit.

Part numbers and legacy designations. The 5-265 and 5-266 catalogue ranges cover the WU, and the older WU85-2 style designation describes the same units. Either form on a nameplate is enough to identify the unit, its shell dimensions and its pass arrangement.



Bell and Gossett WU Series heat exchanger

Pumped liquid on both sides through a baffled shell and a removable U-tube bundle. Shells from 4 to 30 inches.

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WU Series Applications


diagram of a WU shell showing segmental baffles directing pumped water back and forth across the tube bundle in cross flow

Why the Shell Side Is Baffled

On a steam unit the shell side looks after itself: steam fills the shell, condenses at essentially constant temperature, and the water side controls the design. On a liquid-to-liquid unit nothing looks after itself. Pumped water entering an unbaffled shell would run straight from inlet to outlet along the path of least resistance, leaving most of the bundle doing very little.

Baffles force that flow back and forth across the tubes instead. They raise shell-side velocity, they create cross flow rather than parallel flow, and between them those two effects transform the shell-side coefficient. They also cost pressure drop, which is why baffle spacing is a design decision rather than a constant, and why the shell-side pressure drop you can afford is genuinely part of the specification.

This is the practical reason a WU enquiry needs both sides stated. Flow rate, inlet and required outlet temperature, and allowable pressure drop, for each circuit. Sending only the tube-side conditions leaves half the problem unstated, and the half that is missing is the one that sets the baffle arrangement. Call and talk it through with an engineer: 1-805-484-2992

Common FAQs

By what is on the shell side. If it is steam, the unit is an SU. If it is pumped liquid, it is a WU. They share construction but differ in baffling, connection sizing and rating, so the two are not interchangeable even where the dimensions look similar.

Catalogued WU units are rated to 300°F maximum, with 150 PSI on the shell side and 125 or 150 PSI on the tube side depending on model. Note this is lower than the SU, which is rated to 375°F.

The WU is designed around pumped shell-side flow, and the shell-side circuit needs a pump sized for the flow and pressure drop the selection assumes. If the available pump is fixed, tell us its curve, because it constrains the shell-side velocity we can design for.

Yes. Remove the bonnet, withdraw the bundle, and the shell interior and the outside of every tube are accessible. That access is one of the main reasons a removable-bundle unit is specified over a fixed tubesheet design on water that fouls.

Whatever puts the tube-side velocity in a useful range at your actual flow. Two-pass is standard; four and six pass raise velocity where the flow alone would leave the tubes laminar, at the cost of pressure drop. The part number records the arrangement.


WU Units


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